Pop-A-Plug® P2 High Pressure Tube Plugs

 

0.400” to 1.460” (10.16mm to 37.08mm) Tube I.D.

Pop-A-Plug® P2 High Pressure Plugs – PDF

The Pop-A-Plug P2 Heat Exchanger Tube Plugging System is the only mechanical tube plug that features both external and patented internally serrated rings designed to maintain a leak-tight seal under extreme thermal and pressure cycling.

Pop-A-Plug P2 Tube Plugging System reduces downtime, eliminates welding and explosives, and will not damage your tubes, tube joints or tubesheet.

Simple Installation – Prepare and size tubes using the brush and Go/No-Go gage supplied with kit, and install plug with hydraulic ram using shop air.

As the ram pulls the tapered pin through the ring, it expands into the tube, creating a leak tight seal.

When the proper force is reached, the breakaway “pops”.

This controlled force provides a consistent, repeatable installation each time by any installer, while protecting surrounding tubes and ligaments.

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Operational Benefits

  • More reliable and cost-effective than welding tapered pins or explosive plugs
  • Maximizes plant uptime by combining ease of installation and long term performance
  • Maintains helium leak tight seal to 1 x 10-10 cc/sec
  • Unique engineered breakaway controls installation force preventing damage to the tube, tubesheet, and surrounding tubes
  • Ideal for use in applications with coated tubes and tubesheets
  • Meets ASME PCC-2* recommendations and EPRI** criteria
  • Large inventory available with 24/7 emergency manufacturing capability

Images

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Pop-A-Plug® P2 High Pressure Tube Plugs

Size Range: 0.400” to 1.460” (10.16mm to 37.08mm) Tube I.D.

Larger/smaller sizes available upon request

Up to 7,000 PsiG (483 BarG)

Brass, Carbon Steel, 316 Stainless Steel, 304 Stainless Steel, 4142 Alloy, 70/30 CuNi, 90/10 CuNi, Monel, Duplex 2205, Chromoly Grade 11, Chromoly Grade 22, Titanium

Additional alloys available, contact Customer Service for full list

Pop-A-Plug® P2 High Pressure Plugs
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Installs Pop-A-Plug® Tube Plugs Quickly, Safely and Easily

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Repairing Tubes… For A Fraction Of The Cost Of Retubing

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