Pop-A-Plug® System Ram Packages

Curtiss-Wright-Pop-A-Plug-System-Ram-Packages
Pop-A-Plug System Ram Packages PDF

Includes Hydraulic Pump, Pressure Gauge and High Pressure Hose

There’s no better way to install EST’s Pop-A-Plugs than with our Ram Installation Equipment.

Our Small and Large Ram Packages are designed to hydraulically install plugs in seconds.

In addition, they are compact, lightweight and easy to use.  Tight Space! No Problem!

EST’s Close Quarters Ram lets you install Pop-A-Plugs even when there’s only minimal clearance around the tube end – in the outermost row of tubes in a closed head feedwater heater, for example, or in tubes adjacent to a pass partition or divider plate.

Operational Benefits

  • Compact, Air Driven Hydraulic Pump: Operates on an air supply of 40 to 125 psig (2.7-8.6 Bar). Normal air consumption is 9-20 CFM (0.25-0.57 m3/min) at 100 psi (6.8 Bar). The air inlet connection to the pump is 1/4″ NPTF.
  • High Capacity: 10,000 lb capacity hydraulic ram.
  • Includes Hose: 10 feet of 10,000 psi hydraulic hose.
  • Dual Scale Gauge: A rugged glycerin-filled dual scale 10,000 psi (680 Bar) pressure gauge.
  • Comes Complete With Storage Box: Includes a sturdy metal storage box.
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PAP-6600 Small Ram Package hydraulically installs plugs up to 1.160″ (29.46 mm) diameter in seconds.

With a hydraulic ram weighing only 7 pounds (3.17 kg) and a total package weight of 35 pounds (15.88 kg), the PAP-6600 is compact, lightweight, and easy to use.

Radial clearance of 1-3/4″ (44.5 mm) is needed around the tube end, along with 7-1/2″ (190.5 mm) axial clearance outward from the tube end.

Small Ram Package: Order PAP6600.

Small Ram and Close Quarters Ram Package: Order PAP-7600.

Close Quarters Ram Package: Order CQR-1000 and specify plug sizes to be installed; also order the appropriate CQP pull rod assembly, i.e. a CQP-520-580 to install P2 plugs in the .520″ to .580″ range.

For use with Small and Large Ram Packages:

You will also need a pull rod assembly matched to the plug you are installing to complete your installation kit.

Pop-A-Plug® System Ram Packages

Pop-A-Plug System Ram Packages PDF
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Esco Ground Millhog Series

Pop-A-Plug® CPI/Perma
Medium Pressure

Repair Leaking or Degraded Heat Exchanger and Condenser Tubes

Esco Ground Millhog Series

Pop-A-Plug®
P2 High
Pressure

Permanently Seal Leaking Heat Exchanger Tubes Without Welding Or Explosives

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Pop-A-Plug® Boiler Tube
Plugs

Make Boiler Repairs Faster & Easier – Reduce Downtime, Eliminate Welding, Save Money

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Pop-A-Plug® Tube
Stabilizers

Effectively Stabilizes Weakened Or Fractured Heat
Exchanger Tubes

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G-160 Tube Testing Tool

Locate Pinhole Leaks with a Safe & Reliable Leak Detector

VACUUM-TUBE-TESTING-GUN-G-250

Vacuum Tube Testing Gun G-250

Quickly seal off and evacuate individual heat exchanger tubes to test the tube for leakage

VACUUM-TUBE-TESTING-GUN-G-250

G-650 Vacuum Joint Testing Gun

Quickly Seal Off And Evacuate Individual Heat Exchanger Tubes To Test The Tube For Leakage

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Pop-A-Plug® Manual Installation Tools

For Fast, Reliable Installations – No Air Or Electricity Needed

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Pop-A-Plug® Removal Tool

For Fast, Reliable Removals – No Air Or Electricity Needed

VACUUM-TUBE-TESTING-GUN-G-250

Hydra-Loc® Tube Sleeving

Repairing Tubes… For A Fraction Of The Cost Of Retubing

VACUUM-TUBE-TESTING-GUN-G-250

Pop-A-Plug® Air-Cooled Heat Exchanger Tube Plugging System Fin Fan Coolers

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Condenser Plug Change Out

It’s Time To Change Out Your Old Rubber Condenser Plugs To Pop-A-Plugs®! Minimize Plant Downtime!